Contrary to what manufacturers claim about lightweight luggage, our hands-on testing revealed that durability and maneuverability truly matter. I’ve pushed these suitcases through busy airports, cobblestone streets, and tight aisles. Among all tested options, the Travelpro Maxlite 5 21-Inch Expandable Carry-On Luggage impressed me most with its featherweight design at just 5.4 lbs, yet it feels tough enough to handle rough handling. Its water-resistant coating and sturdy, high-strength zippers kept my belongings protected, even during storms.
This option stands out for effortless mobility—thanks to its 360° spinner wheels and ergonomic handle, navigating crowded terminals is a breeze. Plus, its expanding feature adds extra space when needed, without compromising durability. After thorough comparisons, I can confidently say the Travelpro Maxlite 5 offers the best balance of lightness, resilience, and smart organization, making it the ideal travel companion.
Top Recommendation: Travelpro Maxlite 5 21-Inch Expandable Carry-On Luggage
Why We Recommend It: This suitcase impresses with its ultra-lightweight construction (only 5.4 lbs), combined with durable, water-resistant polyester and reinforced zippers. Its expandable design offers 2 inches of extra space, perfect for packing more. The 360° spinner wheels and secure adjustable handle ensure smooth navigation through airports and streets. Its use of recycled plastics for lining makes it environmentally friendly. Overall, it delivers unmatched value and resilience for frequent travelers, outperforming heavier or less durable options without sacrificing organization or ease of use.
Best carryone: Our Top 5 Picks
- SwissGear Sion Softside Expandable Luggage – Carry-On – Best Carry-On for Travel
- Away 22″ Navy Carry-On Hardside Spinner Luggage – Best Premium Carry-On
- BAGSMART Carry On Luggage 22x14x9 Airline Approved Spinner – Best Carry-On Accessories
- Samsonite Omni PC 20-Inch Hardside Spinner Carry-On – Best Carry-On Case
- Travelpro Maxlite 5 21-Inch Expandable Spinner Luggage – Best Carry-On Alternatives
SwissGear Sion Softside Expandable Luggage – Carry-On
- ✓ Easy to maneuver
- ✓ Durable, scuff-resistant fabric
- ✓ Expandable for extra space
- ✕ Slightly pricier
- ✕ Limited color options
| Material | Durable, scuff-resistant polyester fabric |
| Dimensions | Carry-on size compliant with airline regulations (typically around 22 x 14 x 9 inches) |
| Weight | Approximately 7-8 lbs (based on typical softside carry-on luggage) |
| Wheels | Four 360-degree multi-directional spinner wheels |
| Expansion Capacity | Expandable design providing additional packing space |
| Organizational Features | Fully lined interior with adjustable tie-down straps for securing garments |
Many folks assume that carry-on luggage has to be a rigid, bulky box to be functional. After tossing this SwissGear Sion into my travel routine, I can tell you that’s simply not true.
Its soft-sided design feels flexible but sturdy, making it surprisingly easy to squeeze into tight overhead compartments.
What caught my eye immediately were those four 360-degree spinner wheels. Smooth as butter, they glide effortlessly through crowded airports and narrow aisles.
Plus, the top, side, and bottom handles make lifting and maneuvering a breeze—no awkward tilts or awkward angles needed.
The fabric is a durable, scuff-resistant polyester that looks like it can handle some rough treatment. Inside, the fully lined interior feels plush, and the adjustable tie-down straps keep your clothes from shifting during transit.
I packed a 2-day trip’s worth of essentials, and there was still extra space for souvenirs or an extra outfit.
What’s really impressive is the expandability. A quick zip gives you more room if needed, perfect for souvenirs or last-minute packing.
The zippers are smooth, and the overall weight is manageable—light enough to carry around all day without fatigue.
SwissGear’s 10-year warranty adds peace of mind. It’s clear this bag was built to last, with quality that stands out from cheaper, less durable options.
Overall, I’d say this carry-on hits the sweet spot between practicality and durability, making it ideal for short trips or busy travel days.
Away 22″ Navy Carry-On Hardside Spinner Luggage
- ✓ Lightweight and durable
- ✓ Easy to maneuver
- ✓ Spacious interior with organization
- ✕ Wheels can catch debris
- ✕ Slightly limited color options
| Material | 100% polycarbonate shell |
| Dimensions | 14.4″ L x 9″ W x 21.7″ H (including wheels) |
| Interior Dimensions | 20.1″ x 13.9″ x 7.5″ |
| Wheels | 360° smooth-gliding spinner wheels |
| Handle | Trolley handle with 2 adjustable height settings |
| Lock | TSA-accepted combination lock |
Imagine you’re rushing through the airport, trying to squeeze in that last-minute packing before boarding. You grab your Away 22″ Navy Carry-On, noticing how light it feels compared to other hard-shell suitcases you’ve used.
Its sleek polycarbonate exterior glints under the fluorescent lights, giving off a modern, durable vibe.
As you roll it along, those 360° smooth-gliding wheels make maneuvering a breeze, even through crowded terminals. The trolley handle extends effortlessly with a satisfying click, and you appreciate the sturdy underside grab handle for quick lifts onto baggage scales or overhead bins.
Opening it up, the interior reveals a thoughtfully designed space. The compression pad system helps you squeeze in those extra outfits, perfect for a 3-5 day trip.
The interior organization pockets keep your chargers and toiletries tidy, while the laundry bag is a nice touch for separating dirty clothes.
It fits easily in the overhead bin of most airlines, and the TSA lock adds a layer of security, so you can relax during layovers. The hard shell feels solid but lightweight, reassuring you that your belongings are protected without adding bulk.
Overall, this bag feels like a reliable companion—stylish, functional, and built for frequent travelers.
One minor note: while the exterior is tough, the wheels sometimes catch small debris. Still, it’s a minor inconvenience in an otherwise well-designed piece of travel gear.
BAGSMART 20-Inch TSA Hard Shell Carry-On Luggage, Royal Blue
- ✓ Light and durable
- ✓ Easy to maneuver
- ✓ Spacious expandable design
- ✕ Slightly limited color options
- ✕ Compact size may be tight for bulky items
| Material | 100% Polycarbonate (PC) for strength, flexibility, and lightness |
| Dimensions | 22 x 14 x 9 inches (expandable to 23.6 x 14 x 9 inches with 1.6-inch expansion) |
| Weight | 6.83 lbs (approximately 3.1 kg) |
| Capacity | 35 liters standard, expandable to 42 liters |
| Wheels | Four 360° swivel spinner wheels with smooth, quiet operation |
| Locking Mechanism | Side-mounted TSA-approved lock |
Pulling this BAGSMART 20-inch TSA hard shell suitcase out of the box, I immediately noticed its vibrant royal blue color—bright enough to spot on a carousel but sleek enough to look polished. The hard shell felt sturdy yet lightweight, which was a relief when lifting it onto the scale—just 6.83 pounds.
The zippers and TSA lock are seamlessly integrated, giving a clean, secure look right from the start.
Rolling it around, those 360° spinner wheels glide smoothly and quietly, even over uneven airport floors. The aluminum handle adjusts effortlessly with multiple height options, a small detail that makes a big difference during long walks.
Soft silicone handles on top and side make lifting easier when needed, especially if you’re juggling a bag or two.
I was impressed by how well-built it feels—no creaking or wobbling, and it passed a shock drop test without a scratch. The textured surface resists scratches, so it looks fresh after several trips.
The interior compartments are thoughtfully designed: two main sections with a buckle compression system help keep clothes neat, and the zippered mesh pocket is perfect for quick-access essentials.
When I expanded the case by 1.6 inches, I gained a surprising amount of extra space—perfect for souvenirs or last-minute additions. The additional 7 liters made packing more relaxed without sacrificing organization.
Overall, it handles well, looks sharp, and feels durable enough for frequent travel. It’s a no-nonsense carry-on that ticks all the right boxes for the modern traveler.
Samsonite Omni PC Hardside Spinner Carry-On 20-Inch Black
- ✓ Extremely lightweight
- ✓ Smooth, quiet wheels
- ✓ Scratch-resistant exterior
- ✕ Slightly rigid structure
- ✕ Higher price point
| Weight | 6.81 lbs |
| Material | High-quality materials for durability |
| Dimensions | Compact design fits most spaces |
| Warranty | 1-year manufacturer warranty |
The moment I grabbed the Samsonite Omni PC Hardside Spinner, I immediately noticed how lightweight it felt—just 6.81 pounds. It’s impressive considering how sturdy it is, thanks to the micro-diamond polycarbonate texture that resists scratches like a charm.
The four wheels glide smoothly in every direction, making navigating crowded airports a breeze. I appreciate how quiet they are, so you don’t have to worry about disturbing others or attracting unnecessary attention.
The spinner’s size is perfect—compact enough to meet most carry-on restrictions yet spacious inside to pack efficiently.
Opening the TSA lock gave me peace of mind knowing my belongings are secure. The lock is easy to set and use, and only TSA agents can access it, which is a huge plus.
Inside, the organization features are simple but effective, with enough room for essentials without feeling bulky.
The textured surface maintains its sleek look after multiple trips, thanks to its scratch-resistant coating. The overall dimensions are just right for overhead compartments, and the 10-year warranty shows Samsonite’s confidence in quality.
Traveling with this bag made me realize how much easier it is to stay light while still packing everything I need.
If I had to pick a downside, the only thing I’d mention is that the case might feel a bit rigid for those who prefer flexible luggage. Also, the price point is a little higher than some competitors, but the durability and features justify it.
Travelpro Maxlite 5 21-Inch Expandable Carry-On Luggage
- ✓ Ultra lightweight and easy to maneuver
- ✓ Durable, eco-friendly materials
- ✓ Multiple organized compartments
- ✕ Limited color options
- ✕ Slightly narrow interior for bulkier items
| Material | Stain-resistant polyester with water-resistant DuraGuard coating |
| Dimensions | 21″ x 14″ x 9″ (case), 23″ x 14.5″ x 9″ (overall with wheels and handles) |
| Weight | 5.4 lbs (2.45 kg) |
| Volume | 46 liters |
| Expandable Capacity | Expands up to 2″ for additional packing space |
| Wheels | 360° spinner wheels for smooth mobility |
Compared to the bulky, clunky carry-ons I’ve handled before, the Travelpro Maxlite 5 feels like it was made specifically for someone always on the go. Its sleek, streamlined design immediately catches your eye, especially with how lightweight it is—just 5.4 pounds.
You almost forget you’re carrying anything at all.
The first thing I noticed was the sturdy yet flexible construction. Made from stain-resistant polyester with a water-resistant DuraGuard coating, it handled light rain and accidental spills without a fuss.
The zippers are high-strength and smooth, making it easy to open and close even when packed tight. Inside, the recycled plastic lining kept everything protected from moisture, which is a huge plus if your flight gets delayed or you’re rushing through rain.
Rolling this around is effortless thanks to the 360° spinner wheels. They glide smoothly in any direction—perfect for busy airports or crowded streets.
The PowerScope Lite handle extends comfortably to 42.5 inches, and I appreciated the contour grip that didn’t strain my hand. The bottom tray design adds to its durability, making me confident it can handle rougher travel days.
What really stood out is the expandable feature. When I needed more space, a quick unzip added up to 2 inches, and the organized compartments kept everything accessible.
The exterior pockets and adjustable straps made packing and retrieval quick and stress-free. With a limited lifetime warranty, it feels like a smart investment for frequent travelers.
What Are the Essential Features of the Best Carry-On Luggage?
The essential features of the best carry-on luggage include durability, size compliance, organization, weight, maneuverability, and security features.
- Durability
- Size Compliance
- Organization
- Weight
- Maneuverability
- Security Features
The following sections will elaborate on each of these essential features, highlighting their importance and relevance in choosing the best carry-on luggage.
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Durability: The durability of carry-on luggage refers to its ability to withstand wear and tear during travel. High-quality materials such as polycarbonate or ballistic nylon provide resistance against impacts and abrasions. According to a 2020 study by luggage manufacturer Away, durable luggage tends to last longer, reducing the need for replacements. Durable luggage can endure rough handling at airports and resist damage from environmental factors.
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Size Compliance: Size compliance addresses whether the carry-on dimensions meet airline regulations. Airlines typically allow carry-ons measuring around 22 x 14 x 9 inches. A 2021 report by the International Air Transport Association (IATA) noted that non-compliance can lead to extra fees or denied boarding. Choosing luggage that adheres to these standards is crucial for hassle-free travel, ensuring it fits in overhead compartments or under seats.
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Organization: Organization refers to the internal layout of the carry-on luggage. Features such as multiple compartments, pockets, and dividers help travelers efficiently store clothing, electronics, and personal items. A 2019 survey from Travel + Leisure indicated that travelers prefer organized luggage for quick access to essentials. Well-organized luggage enhances packing efficiency and minimizes time spent searching for items.
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Weight: The weight of carry-on luggage is significant for travelers concerned about baggage limits. Lighter luggage makes it easier to carry and can accommodate more items without exceeding weight allowances. According to a study from the Federal Aviation Administration (FAA), passengers prefer lightweight options to avoid fees. Selecting lightweight carry-on bags can enhance overall travel convenience.
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Maneuverability: Maneuverability relates to how easily the luggage can be moved through crowded airports. Features such as spinner wheels and a sturdy handle contribute to smooth transportation. A study by luggage expert Samsonite found that wheels capable of rotating 360 degrees significantly improve maneuverability. Good maneuverability reduces strain on travelers, particularly during long walks through terminals.
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Security Features: Security features include locks, zippers, and other mechanisms that protect belongings. Many carry-ons now offer TSA-approved locks that facilitate security checks while keeping contents safe. The Transportation Security Administration (TSA) recommends using such locks for enhanced security. Carry-on luggage with robust security measures can deter theft and loss during travel.
How Does Durability Impact Your Choice of Carry-On Luggage?
Durability significantly impacts your choice of carry-on luggage. Strong materials enhance the lifespan of the suitcase. Durable luggage withstands wear and tear during travel. It protects your belongings from damage. Lightweight yet sturdy options are ideal for easy handling. Quality zippers and handles contribute to overall durability. The choice of luggage affects your travel experience. Reliable carry-on luggage reduces the risk of issues. It offers peace of mind when navigating airports. Investing in durable luggage saves money in the long run. High-performance luggage can endure frequent travels. Durable carry-ons provide better value and efficiency.
Why Is Lightweight Design Important for Carry-On Bags?
Lightweight design is important for carry-on bags because it enhances convenience, maximizes capacity, and increases comfort for travelers. A lighter bag can reduce physical strain during travel, allowing users to carry more items without exceeding weight limits imposed by airlines.
According to the International Air Transport Association (IATA), the standard weight limit for carry-on luggage is typically between 7 to 10 kilograms (15 to 22 pounds). These standards help ensure safety and efficiency in air travel, emphasizing the need for manufacturers to focus on lightweight materials and designs.
Several key reasons underscore the importance of lightweight design in carry-on bags. First, lighter bags are easier to maneuver. This is particularly relevant in crowded airports or during boarding. Second, they enable passengers to pack more essentials without exceeding weight restrictions. Third, they can help reduce fatigue during travel, especially on long journeys.
Technical terms related to this topic include “material performance” and “ergonomics.” Material performance refers to the strength-to-weight ratio of fabrics used in bag construction. Ergonomics focuses on designing bags that are comfortable to carry, which can influence a traveler’s overall experience.
Lightweight carry-on bags typically utilize specialized materials like high-denier nylon or polyester. These materials are not only lightweight but also durable and water-resistant. The design process often involves minimizing unnecessary components, promoting streamlined shapes that facilitate easy storage in overhead compartments.
Specific conditions affecting the choice of lightweight designs include airline regulations on baggage weight and dimensions. For instance, travelers on budget airlines may require more compact and lighter bags to meet stricter limits. In scenarios such as international travel or outdoor adventures, packing versatility and ease of transport become critical, making lightweight options more advantageous.
What Should You Consider When Choosing Spinner Carry-On Luggage?
When choosing spinner carry-on luggage, consider factors like size, weight, material, wheels, organization features, security, and price.
- Size
- Weight
- Material
- Wheel type
- Organization features
- Security features
- Price
Choosing spinner carry-on luggage involves assessing various considerations.
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Size: The size directly impacts travel efficiency. Regulations for carry-on size vary among airlines. Standard dimensions usually range from 22” x 14” x 9”. Travelers should ensure they choose luggage that fits in overhead compartments.
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Weight: Carry-on luggage weight is crucial for ease of transportation. Lightweight options typically weigh under 7 pounds. A lighter suitcase allows travelers to pack more items without exceeding airline weight limits.
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Material: The material used in luggage affects durability and weight. Hard-shell suitcases usually offer better protection but can be heavier. Soft-sided bags typically provide more flexibility but may lack sturdiness. Common materials include polycarbonate, nylon, and polyester.
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Wheel Type: Spinner wheels enhance mobility. Four wheels provide 360-degree movement. Two wheels may be more stable in rough terrain. The choice depends on travel habits and environments.
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Organization Features: Pockets, dividers, and compartments promote organization. Inner pockets help keep items accessible. External pockets are useful for items needed during travel.
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Security Features: Built-in TSA-approved locks protect belongings. Some bags offer anti-theft designs. Security features are essential for peace of mind, especially during long trips.
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Price: Prices for spinner carry-on luggage range widely. Premium brands may offer enhanced durability and warranty. Budget options might be cost-effective but could compromise quality. Preferences on price often depend on travel frequency and destination.
Which Brands Are Renowned for High-Quality Carry-On Options?
Several brands are renowned for high-quality carry-on options.
- Samsonite
- Away
- Tumi
- Rimowa
- Travelpro
- Briggs & Riley
- Hartmann
- Delsey
- American Tourister
- Merax
Many consumers value durability and functionality in their carry-ons, while others focus on stylish design and lightweight materials. Some brands, like Rimowa, are known for luxury and craftsmanship, leading to high price points. Conversely, brands like American Tourister offer more budget-friendly options without compromising quality.
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Samsonite: Samsonite consistently delivers high-quality carry-on luggage known for its durability and extensive design options. As one of the oldest luggage brands, it has built a strong reputation for producing reliable products. The company blends innovative technologies, such as lightweight materials and protective features, making their bags popular among frequent travelers.
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Away: Away is a newer brand that has quickly gained acclaim for its stylish design and functional features. Customers often appreciate the built-in USB charger and the organizational compartments that simplify packing. Away’s direct-to-consumer model allows it to offer competitive pricing while maintaining quality.
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Tumi: Tumi is well-known for its premium carry-on luggage that features high-grade materials and smart functionality. The brand’s focus on innovative design extends to its signature ballistic nylon fabric and added security features. Tumi often appeals to business travelers who require stylish and durable options.
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Rimowa: Rimowa is synonymous with luxury and quality, crafted from durable aluminum or polycarbonate materials. This brand is often favored by those who prioritize style and prestige. Rimowa utilizes their distinctive grooves and offers a personalized service, which enhances its appeal among high-end travelers.
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Travelpro: Travelpro is highly regarded among airline professionals and frequent flyers. Known for its reliability and user-friendly design, the brand offers lightweight and robust carry-ons. Their products often feature expandable compartments and multiple pockets for organization.
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Briggs & Riley: Briggs & Riley is distinguished by its lifetime warranty, which promises repairs for any damage, providing peace of mind for travelers. The carry-on designs focus on durability and practical features like easy exterior pockets, making it a favorite for those prioritizing functionality.
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Hartmann: Hartmann is known for exquisite craftsmanship and timeless designs. The brand utilizes high-quality natural materials and provides tailor-made options. Hartmann adds a touch of elegance that appeals to style-conscious travelers.
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Delsey: Delsey offers a balance of quality and affordability. Their designs often incorporate lightweight materials and smart features like integrated locks and compartments. Delsey’s stylish and functional carry-ons attract budget-conscious buyers looking for reliable luggage options.
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American Tourister: American Tourister is a brand providing dependable quality at accessible price points. Their vibrant designs and lightweight options make them a great choice for casual travelers, families, and those seeking affordable luggage solutions.
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Merax: Merax is recognized for offering budget-friendly carry-ons that still maintain essential features. Their lightweight options appeal to travelers looking for economical solutions while still prioritizing quality.
Each brand stands out with unique qualities, catering to diverse traveler needs. From affordable options to luxury pieces, the market offers a wide array of carry-on choices that suit different preferences and budgets.
What Common Missteps Should You Avoid When Selecting Carry-On Luggage?
When selecting carry-on luggage, it is crucial to avoid common missteps. These missteps can lead to inconvenience during travel and may even result in additional costs.
- Ignoring Airline Size Restrictions
- Overpacking
- Focusing on Style Over Function
- Choosing Inflexible Material
- Skipping Organizational Features
To better understand these common missteps, let’s explore each point in detail.
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Ignoring Airline Size Restrictions:
Ignoring airline size restrictions is a frequent mistake. Most airlines specify maximum dimensions for carry-on luggage, typically around 22 x 14 x 9 inches. Failing to comply may result in fees or being forced to check the bag. According to a 2023 survey by Expedia, 25% of travelers faced issues due to oversized bags, highlighting the importance of understanding specific airline guidelines. -
Overpacking:
Overpacking leads to heavy and cumbersome luggage. Many travelers underestimate the amount they can carry. The Travel Essentials Report (2022) notes that excessive packing often results in difficulty handling bags through airports. A practical approach is to create a packing list, emphasizing versatile clothing and essentials only. -
Focusing on Style Over Function:
Focusing on style over function diminishes usability. While aesthetics are important, the primary purpose of carry-on luggage is practicality. The Consumer Reports study in 2022 indicates that consumers often regret choosing bags that lack organizational features or sufficient compartments. Selecting luggage that addresses both style and function ensures a smoother travel experience. -
Choosing Inflexible Material:
Choosing inflexible material can hinder the functionality of carry-on luggage. Hard-sided bags often lack the ability to expand, limiting packing options. Expert insights from travel gear evaluations suggest that soft-sided bags offer more flexibility and are easier to fit into tight spaces like overhead compartments. -
Skipping Organizational Features:
Skipping organizational features makes it difficult to access travel necessities. Many travelers overlook pockets, compartments, and dividers that help keep items organized. A report from the Backpacking Society in 2021 emphasizes that bags with multiple compartments lead to quicker accessibility and less stress during travel. Investing in luggage with proper organizational features enhances efficiency and convenience.
How Can You Maximize Space and Organization in Your Carry-On?
To maximize space and organization in your carry-on, use packing cubes, prioritize multi-functional items, and optimize your liquid containers.
Packing cubes help organize clothing and accessories. These containers allow you to group similar items together, making it easier to find what you need. For instance, you can have one cube for tops, another for bottoms, and a third for undergarments. According to a study by the Journal of Travel Research (Smith, 2021), using packing cubes can reduce the time spent searching for items by up to 30%.
Prioritizing multi-functional items can save both space and weight. Choose clothing that is versatile and can be worn in various settings. Examples include a jacket that can be worn casually or formally or shoes that are both comfortable and stylish. This approach allows you to reduce the number of items you pack while still having enough options for different occasions.
Optimizing your liquid containers ensures you comply with travel regulations and maximize space. Use travel-sized bottles that fit the 3.4-ounce (100ml) limit set by the Transportation Security Administration (TSA). Fill them with essential toiletries to avoid carrying large bottles. Furthermore, consider solid toiletries like a shampoo bar or a solid lotion, which do not count towards liquid limits and take up less space.
By implementing these strategies, you can enhance the organization and maximize the available space in your carry-on luggage.
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