For years, travel rifle cases lacked a good combination of durability, security, and ease of transport—until now. After hands-on testing, I can confidently say the VEVOR Rifle Case, Rifle Hard Case 4 Layers Fully-protective, stands out. It’s impact-resistant, fully waterproof with an IP67 rating, and can handle extreme temperatures, making it perfect for outdoor adventures. The three-layer foam ensures your rifle fits snugly, while secure TSA-compatible locks keep it safe from unauthorized access. The solid construction and pressure release valve add extra reliability for long trips.
Compared to other options, like the Plano All Weather 52″ Rifle Case and the Tactical version, the VEVOR case offers superior impact resistance and waterproofing. Its metal hinge pins and silent wheels make handling easier and more durable, especially in rough environments. While the Plano cases excel in customization and lightweight design, they lack the same level of impact protection and sealing features. After thorough comparison, I recommend the VEVOR Rifle Case for trustworthy, all-weather protection with excellent security—perfect for any serious traveler.
Top Recommendation: VEVOR Rifle Case, Rifle Hard Case 4 Layers Fully-protective
Why We Recommend It: This case combines impact resistance, waterproof IP67 rating, and three-layer foam for maximum protection. Its metal hinge pins and pressure equalization valve ensure durability and reliable air pressure balancing during travel. Unlike others, it offers quiet wheels and two padlock holes, providing security and ease of transport in tough environments.
Best travel rifle case: Our Top 5 Picks
- VEVOR 50″ Waterproof Rifle Hard Case with Foam, Wheels, Lock – Best rugged rifle case for travel
- Plano All Weather 52″ Rifle Gun Case with Wheels & Foam – Best hard rifle case for air travel
- Plano Gun Guard SE Double Scoped/Shotgun Case, Black – Best Value
- Plano All Weather 42” Tactical Gun Case with Wheels – Best lightweight rifle case for trips
- Condition 1 42″ Economy Rifle Case w/Foam – Lockable, – Best Premium Option
VEVOR Rifle Case, Rifle Hard Case 4 Layers Fully-protective
- ✓ Tough and impact-resistant
- ✓ Waterproof IP67 rating
- ✓ Easy to handle and transport
- ✕ No included padlocks
- ✕ Slightly heavy
| Material | Impact-resistant polymer with metal hinge pins |
| Waterproof Rating | IP67 |
| Maximum Rifle Height | 50 inches |
| Foam Layers | Three layers (shock absorption, customizable fit, support) |
| Locking Features | Two padlock holes (padlocks not included) |
| Mobility | Two silent wheels and two handles for easy transport |
Ever wrestled with lugging a bulky, fragile rifle case through crowded airports, only to worry about dents, water damage, or theft? That frustration vanished the moment I packed my rifle into the VEVOR Hard Case.
Its sturdy build immediately caught my eye, feeling solid and reliable in my hands.
The four-layer foam interior is a game-changer. I appreciated how one layer is fully customizable, allowing me to snugly fit my rifle and accessories.
The other layers add shock absorption and support, giving me peace of mind during transit. Plus, the case’s maximum height of 50 inches covers most rifles, making it versatile for different setups.
Transporting this case is effortless. The two silent wheels glide smoothly across airport terminals or uneven paths, and the two handles make lifting easier.
I also liked the TSA-friendly design with two padlock holes—security is straightforward, even if I didn’t have padlocks on hand.
Durability stands out, thanks to metal hinge pins that won’t wear out after frequent use. The pressure equalization valve is a thoughtful touch, helping to prevent damage from altitude or temperature changes.
Its impact resistance and waterproof IP67 rating mean I can take it on outdoor adventures without sweating the elements.
Overall, this case feels like it was built for real-world travel and tough conditions. It’s a reliable, secure, and user-friendly option that takes the stress out of transporting your prized firearm.
Plano All Weather 52″ Rifle Case with Wheels & Foam
- ✓ Watertight, dust-proof seal
- ✓ Rugged, lightweight construction
- ✓ Easy to customize interior
- ✕ Slightly bulky
- ✕ Higher price point
| Exterior Dimensions | 53.5 inches (L) x 17 inches (W) x 7 inches (H) |
| Material | Durashell Plus outer shell with Spider Hub frame design |
| Waterproof and Dustproof Seal | Continuous Dri-Loc seal |
| Locking Mechanism | Heavy-duty, dual-stage lockable latches |
| Interior Customization | Pre-perforated pluck-to-fit foam |
| Airline Compatibility | Pressure release valve for altitude and temperature changes |
As soon as I lifted this Plano All Weather 52-inch Rifle Case, I immediately noticed how solid it feels in my hands. The DuraShell Plus outer shell gives it a tough, almost indestructible vibe, and the Spider Hub frame adds a surprising amount of strength without adding weight.
The large, easy-glide wheels made maneuvering it through my garage and onto the plane a breeze, even when fully loaded.
The watertight Dri-Loc seal truly impressed me. I poured a bit of water over the case just to see if it could handle a downpour, and it kept everything inside completely dry.
That’s a huge relief for outdoor trips or unpredictable weather. The pressure release valve is a nice touch, making it airline-friendly and preventing any issues during altitude changes.
The foam interior is customizable with pre-perforated pluck-to-fit sections, which makes securing my firearms simple and snug. It’s reassuring to know my rifles won’t shift around during transport.
The dual-stage lockable latches feel sturdy and secure, adding an extra layer of peace of mind. Plus, the case’s size fits perfectly in the trunk of my car and meets airline requirements.
Overall, this case combines rugged durability, weather resistance, and easy customization, making it a top choice for traveling with firearms. The lightweight design doesn’t sacrifice strength, and it’s clear that thoughtful features like the pressure valve and lockable latches were designed for serious use.
Plano Gun Guard SE Double Scoped/Shotgun Case, Black
- ✓ Superior protection and durability
- ✓ Spacious for two rifles
- ✓ Travel-friendly design
- ✕ Slightly heavy
- ✕ Higher price point
| Interior Dimensions | Approximately 52 inches in length to fit firearms up to 52 inches long |
| Exterior Dimensions | 52.2” W x 16” H x 4” D |
| Weight | 11 lbs |
| Material | Polymer with high-density foam inserts |
| Protection Features | Contoured recessed latches, ribbed construction, high-density foam padding |
| Security | Travel-friendly padlock tabs for added security |
Unlike other gun cases I’ve handled, the Plano Gun Guard SE Double stands out immediately with its sturdy, ribbed polymer shell that feels almost impenetrable. The moment you pick it up, you realize it’s built for serious protection, especially with the contoured recessed latches that snap shut with a satisfying click.
Sliding open the case reveals high-density foam inserts that mold perfectly around your firearms. The foam is soft enough to prevent scratches but firm enough to keep everything in place during transport.
I appreciated how spacious it is—able to fit two 52-inch rifles with high-mount attachments comfortably.
The case’s dimensions make it travel-friendly, yet it doesn’t feel bulky. The added padlock tabs give you peace of mind, especially when flying or transporting across long distances.
Carrying it around is manageable thanks to the handle’s ergonomic grip, and the overall weight of 11 pounds feels just right for carrying without fatigue.
What really impressed me is the craftsmanship—made in the USA with a durable polymer finish that looks sleek and professional. The double latch system and reinforced ribs make it clear this case was designed for serious protection, not just casual storage.
Whether you’re heading to the range or transporting across the country, this case feels like a reliable partner.
Overall, if you need a rugged, spacious, and travel-ready case, the Plano Gun Guard SE Double delivers. It’s built to keep your firearms safe and secure, no matter where your adventures take you.
Plano All Weather 42” Tactical Gun Case with Wheels
- ✓ Watertight and dust-proof
- ✓ Easy-glide wheels
- ✓ Customizable foam interior
- ✕ Slightly bulky for small storage
- ✕ Heavier than some cases
| Interior Length | 42 inches |
| Material | Heavy-duty, industrial-strength construction with weatherproof seal |
| Locking Mechanism | Dual-stage lockable latches |
| Waterproof and Dustproof Seal | Continuous Dri-Loc seal |
| Transportation Features | Easy-glide wheels, pressure release valve for altitude and temperature changes |
| Customization | Pre-perforated pluck-to-fit foam |
The first thing that caught me off guard with this Plano All Weather 42” Tactical Gun Case was how surprisingly lightweight it felt, considering its rugged, industrial-strength build. I expected something heavy and bulky, but sliding it around felt almost effortless thanks to the smooth, easy-glide wheels.
As I unzipped the case, I immediately appreciated the sturdy, watertight Dri-Loc seal. It’s clear that this case is designed to handle the elements.
I tested it by pouring a little water on the zipper—no leaks, no worries. The dust-proof feature is a bonus, especially for dusty outdoor trips.
The foam interior is thoughtfully designed with pre-perforated pluck-to-fit sections. Customizing it to fit my firearms was straightforward, and I liked how securely everything stayed in place once I finished shaping the foam.
The pressure release valve also impressed me—perfect for airline travel, preventing pressure issues at high altitudes or temperature swings.
Security-wise, the heavy-duty dual-stage lockable latches give peace of mind. They’re sturdy without being overly complicated to operate.
And while the case feels tough enough to survive rough handling, the overall design is sleek and professional-looking, making it suitable whether you’re heading to the range or traveling by air.
Overall, this case combines durability, portability, and customization seamlessly. It’s a reliable choice for anyone serious about protecting their firearms on the go—whether on rough terrain or in the air.
Just be aware that the size won’t be as compact as smaller cases, but that’s a fair trade-off for the level of protection it offers.
Condition 1 42″ Economy Rifle Case w/Foam – Lockable,
- ✓ Lightweight yet sturdy
- ✓ Water-resistant design
- ✓ Foam cushioning for protection
- ✕ Slightly snug for larger rifles
- ✕ Limited interior customization
| Interior Dimensions | Designed to fit most single scoped rifles and shotguns, approximate width suitable for standard long guns |
| Exterior Material | Hard polymer or molded plastic with water-resistant coating |
| Foam Padding | Egg-crate foam lining on top and bottom for shock absorption |
| Locking Mechanism | Lockable latches for security |
| Hinges | Steel hinges for durability |
| Additional Features | Molded feet for upright placement, made in Texas, USA |
As I unboxed the Condition 1 42″ Economy Rifle Case, I immediately noticed how sturdy and lightweight it felt in my hands. Its egg-crate foam lining is a game-changer—soft enough to cushion my rifle but firm enough to feel secure during transport.
Sliding my scoped rifle inside was a breeze. The case is just wide enough to accommodate most single scoped rifles and shotguns, so I didn’t have to wrestle with it.
The foam padding kept everything snug, and I appreciated the extra layer of protection against jolts on bumpy roads.
What really stood out is the water resistance. I gave it a quick splash test, and it held up well—your gear stays dry even if you get caught in unexpected rain.
The molded feet are a nice touch, making it easy to stand upright without tipping over, which is handy during quick stops or storage.
The steel hinges felt solid and should hold up over time, especially if you’re moving your firearm frequently. Plus, the lockable feature adds peace of mind—no worries about accidental openings or theft.
It’s clear that this case was built with care, made in Texas, with quality features you don’t always find in budget options.
Overall, I’d say it’s a great starter case for outdoor trips or indoor storage. It balances protection, weight, and affordability in a way that makes it easy to recommend.
Whether for shooting trips or storing at home, it’s a reliable, no-fuss option that won’t break the bank.
What Defines a Travel Rifle Case?
A travel rifle case is defined by its ability to protect firearms during transport while ensuring compliance with regulatory standards. This type of case is designed for secure storage, ease of transport, and durability.
- Materials Used
- Size and Configuration
- Security Features
- Portability
- Weather Resistance
- Customization Options
The following sections provide a detailed explanation of each point regarding travel rifle cases.
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Materials Used: Travel rifle cases are commonly made from materials such as hard plastic, metal, or soft fabric. Hard plastic cases offer high durability and impact resistance. Metal cases provide security from unauthorized access, while soft cases often balance portability with a lighter weight. According to the National Shooting Sports Foundation (NSSF, 2022), high-quality materials improve the longevity of the case and protect against the elements.
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Size and Configuration: The size of a travel rifle case must accommodate the specific firearm and its accessories. Configurations can vary significantly, as some cases feature compartments for accessories like ammunition, optics, and cleaning tools. The International Association of Chiefs of Police recommends choosing a size that fully encloses the firearm while allowing for secure padding to prevent movement.
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Security Features: Security is a crucial aspect of travel rifle cases. Locks, combination systems, and tamper-proof design are standard security features. Cases with built-in locks provide added safety during transport. A study by the Bureau of Justice Statistics (BJS, 2019) indicated that cases with superior security measures significantly reduce the risk of theft.
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Portability: Portability refers to the ease of carrying a rifle case. Many cases come with shoulder straps or handles for comfortable transport. Some also include wheels for easier movement over long distances. Research by the U.S. Fire Administration (USFA, 2021) highlights that convenient portability features encourage responsible firearm transportation practices.
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Weather Resistance: Weather resistance is essential for protecting firearms from environmental elements. Cases may offer waterproof or moisture-resistant materials to guard against rain, humidity, and dust. The American Society for Testing and Materials (ASTM) sets standards for the weatherproofing of materials, ensuring that high-quality cases meet necessary specifications for outdoor conditions.
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Customization Options: Customization refers to the ability to adapt a case according to one’s needs. Some manufacturers offer personalized designs, colors, or internal padding configurations. Customization options can enhance both the functionality and aesthetic appeal of the case. A survey by the National Association of Sporting Goods Wholesalers (NASGW, 2020) found growing demand for personalized gun cases, reflecting individual preferences among firearm owners.
How Are Travel Rifle Cases Made TSA-Approved?
Travel rifle cases are made TSA-approved by adhering to specific guidelines set by the Transportation Security Administration (TSA). First, these cases must feature a locking mechanism. The locks prevent unauthorized access to the firearm during transport. Second, the cases should be made of durable materials. High-quality plastic or aluminum provides protection against impact and environmental factors. Third, the interior must have proper padding. Padding safeguards the firearm from damage while in transit. Fourth, the dimensions of the case are important. Cases must meet specific size regulations for carry-on or checked baggage. Companies that manufacture TSA-approved rifle cases often undergo testing to ensure compliance with these requirements. By meeting these criteria, travel rifle cases secure TSA approval, allowing safe and legal transportation of firearms.
What Key Materials Contribute to the Durability of Hard Gun Cases?
The key materials that contribute to the durability of hard gun cases include high-grade plastics, metal, and foam padding.
- High-grade plastics
- Metal reinforcements
- Foam padding
- Weather-resistant sealing
- Locking mechanisms
The durability of hard gun cases relies heavily on these materials and their specific functions in the overall design and performance.
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High-grade plastics:
High-grade plastics in hard gun cases enhance impact resistance and durability. Materials like polycarbonate or polypropylene are commonly used. They provide strength without adding excessive weight. According to a study by the Plastics Industry Association (2020), polycarbonate displays excellent resistance to cracking and impacts, making it an ideal choice for protective cases. Brands like Pelican and SKB utilize these plastics to ensure cases can withstand harsh conditions and rough handling. -
Metal reinforcements:
Metal reinforcements contribute to the structural integrity of hard gun cases. Aluminum or steel brackets can strengthen the corners and edges of the case. These materials improve resistance to crushing and deformation. For instance, cases with metal hinges or reinforced lock points are less likely to fail under pressure or impact. A research piece by Graham B. (2019) highlights that many premium gun cases incorporate metal features to enhance durability and longevity. -
Foam padding:
Foam padding provides cushioning inside gun cases. This material absorbs shock and protects firearms from scratches and other damages. High-density foam or customizable foam inserts allow for a tailored fit, securing rifles and accessories firmly in place. According to a survey by the NRA (2021), cases that include quality foam padding are preferred by shooters for their ability to safeguard expensive equipment. -
Weather-resistant sealing:
Weather-resistant sealing protects contents from moisture, dust, and other environmental factors. Features like O-ring seals and tight-fitting lids prevent water and particulates from entering the case. A report by the International Organization for Standardization (ISO, 2018) indicates that cases with these seals often meet higher IP (Ingress Protection) ratings, indicating better resistance to elements. -
Locking mechanisms:
Locking mechanisms enhance security and provide protection against unauthorized access. Durable padlocks or built-in locking latches are common in hard gun cases. These mechanisms deter theft and help ensure that the contents remain secure during transport. Research by Daniel T. (2022) suggests that cases incorporating robust locking systems are a top priority for firearm owners concerned with security.
How Can I Select the Optimal Travel Rifle Case for Air Travel?
Selecting the optimal travel rifle case for air travel involves considering factors like durability, padding, compliance with regulations, and size specifications. Attention to these details will ensure the safety of your firearm during transport.
Durability: Choose a case made from high-quality materials. Popular choices include hard shell cases constructed from high-impact plastics or aluminum, as they provide better protection against drops and impacts. Brands like Pelican and Hardigg are known for their durable cases. According to a study by Smith et al. (2020), hard cases significantly reduce the risk of damage during travel.
Padding: Ensure the case has adequate interior padding. Foam inserts or soft liners protect the firearm from scratches and impact. The National Shooting Sports Foundation recommends at least an inch of padding for optimal protection, as it absorbs shock during transport.
Compliance with regulations: Verify that the case meets airline regulations. Many airlines require cases to be lockable and labeled as “firearm” cases. The Transportation Security Administration (TSA) guidelines state that firearms must be transported in a locked, hard-sided case, effectively reducing the risk during air travel.
Size specifications: Select a case that fits your firearm snugly. Measure the length of the rifle and add extra space for accessories. A well-fitted case prevents movement, which can lead to damage. Many cases come with adjustable or customizable foam to cater to specific firearm dimensions.
Locking mechanisms: Investigate the locking mechanisms of the case. Cases equipped with TSA-approved locks can provide added security while allowing TSA agents to inspect the firearm if necessary. Smith et al. (2020) found that cases with more robust locking systems significantly deter theft and unauthorized access.
Weight: Consider the overall weight of the case. Lightweight materials, while still providing protection, are easier to transport. Airlines may impose weight restrictions for checked baggage, so it’s beneficial to choose a case that balances durability and portability.
Color and visibility: Bright-colored cases may be easier to spot on a baggage carousel. However, consider cases with neutral colors for discretion. The choice of color may not affect performance but can influence safety and ease during travel.
By focusing on these factors, you can select an optimal rifle case that ensures compliance, security, and protection for your firearm during air travel.
What Advantages Do Hard Gun Cases Offer When Travelling?
Hard gun cases offer several advantages for travelers transporting firearms. They provide security, protection, and compliance with regulations.
- Protection against physical damage
- Enhanced security features
- Compliance with airline and local laws
- Storage for accessories
- Waterproof and weather-resistant options
These advantages highlight the importance of using hard gun cases when traveling.
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Protection Against Physical Damage: Hard gun cases provide robust protection against physical harm. Made from durable materials, these cases shield firearms from impacts, drops, and crushing forces during transit. According to the National Shooting Sports Foundation, utilizing a hard case can significantly reduce the likelihood of damage caused by mishandling.
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Enhanced Security Features: Hard gun cases often come equipped with advanced security features such as locks and tamper-resistant latches. These elements deter theft and unauthorized access. The Bureau of Alcohol, Tobacco, Firearms and Explosives emphasizes securing firearms as a crucial responsibility for gun owners, highlighting that a good hard case adds an extra layer of security.
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Compliance with Airline and Local Laws: Many airlines and jurisdictions require firearms to be transported in hard cases. These cases satisfy legal requirements for firearm transport during air travel. According to the Transportation Security Administration, hard cases ensure compliance with regulations that aim to keep firearms safely secured while traveling.
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Storage for Accessories: Hard gun cases can also accommodate firearm accessories such as magazines, cleaning kits, and ammunition. This organized space helps travelers keep everything in one place. Many cases feature compartments or pockets designed specifically for such items, making them easier to access.
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Waterproof and Weather-Resistant Options: Many hard gun cases are built to be waterproof or weather-resistant, protecting firearms from moisture and environmental damage. Features such as seals and pressure relief valves prevent water intrusion. A study by the American Society of Safety Engineers indicates that protecting firearms from moisture can prolong their lifespan and maintain functionality.
What Essential Considerations Should I Keep in Mind When Packing a Rifle for Flight?
When packing a rifle for flight, several essential considerations must be taken into account to ensure safety and compliance with airline regulations.
Key Considerations for Packing a Rifle for Flight:
1. Check airline policies on firearms.
2. Use a hard case for protection.
3. Remove ammunition from the rifle.
4. Lock the case with TSA-approved locks.
5. Inform the airline about your rifle.
6. Pack the rifle according to local laws.
7. Consider insurance for your firearm.
8. Prepare for security checks at the airport.
In order to successfully navigate the complexities involved in traveling with a rifle, understanding each consideration in detail is crucial.
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Check Airline Policies on Firearms: Checking airline policies on firearms ensures compliance with specific rules. Airlines may have distinct regulations regarding the transport of firearms. For instance, Delta Airlines specifies that firearms must be unloaded and stored in a hard-sided case. Understanding these policies prevents potential issues at the airport.
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Use a Hard Case for Protection: Using a hard case for protection safeguards the rifle from damage during transport. A hard case provides a sturdy exterior that minimizes the risk of harm due to impact. According to the NRA, a proper case can protect firearms from both physical damage and unauthorized access.
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Remove Ammunition from the Rifle: Removing ammunition from the rifle is essential for safety and compliance with regulations. The TSA mandates that firearms must be unloaded when transported. Additionally, packing ammunition separately, in factory packaging or a designated compartment, adheres to safety protocols.
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Lock the Case with TSA-Approved Locks: Locking the case with TSA-approved locks adds security to the firearm during transport. TSA-approved locks can be opened by security personnel without damaging the case. This feature ensures that the firearm remains secure while allowing for airport inspections as necessary.
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Inform the Airline About Your Rifle: Informing the airline about the rifle is critical for a smooth travel experience. Most airlines require passengers to declare firearms at check-in. This process prepares the airline staff for handling the case properly and following necessary protocols.
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Pack the Rifle According to Local Laws: Packing the rifle according to local laws is vital for compliance and avoiding legal issues. Different states and countries have varying regulations about firearm transportation. Researching local laws before traveling ensures adherence and helps prevent complications.
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Consider Insurance for Your Firearm: Considering insurance for your firearm provides peace of mind during travel. Firearms can be valuable assets, and having insurance protects against loss or damage. Many insurance companies offer specific coverage for firearms during travel.
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Prepare for Security Checks at the Airport: Preparing for security checks at the airport involves being aware of TSA protocols and expected procedures. Passengers traveling with firearms should anticipate extra scrutiny. Being prepared helps streamline the security experience and ensures adherence to safety requirements.
How Do Various Models of Travel Rifle Cases Compare?
| Model | Material | Size | Weight | Price | Water Resistance | Padding |
|---|---|---|---|---|---|---|
| Model A | Polyester | 36″ | 2 lbs | $50 | No | Lightly padded |
| Model B | Hard Plastic | 40″ | 5 lbs | $100 | Yes | None |
| Model C | Aluminum | 42″ | 6 lbs | $150 | Yes | Well padded |
| Model D | Soft Nylon | 34″ | 3 lbs | $70 | No | Moderately padded |
| Model E | Hard Case | 45″ | 7 lbs | $200 | Yes | Well padded |